The process
Gypsum is calcined in kettles or flash calciners and the plaster moved by air slides. The calciner exhaust carries fine gypsum dust at temperature, and air slide blowers aerate the plaster on the way to the silos and packers.
The gas at the fan
Clean air at elevated temperature from a dryer, oven or cooling duty. The selection is made at the hot density, with the shaft and bearings arranged for continuous hot running.
Selection for this duty
| Blade form | Backward curved or aerofoil for the best efficiency on clean gas |
| Material of construction | Mild steel |
| Drive and bearings | Direct coupled, shaft cooling disc, bearings in a pedestal outside the gas stream, allowance for thermal growth |
| Density at the fan | At about 250°C the gas density is close to 0.67 kg/m³, 56% of standard air. Pressure developed and power drawn fall in the same ratio, so the selection is made at this density and the motor is checked at cold start. |
Sits at the outlet of a boiler, kiln or furnace and draws the flue gas through the plant to the stack. It handles hot, dust-laden gas at large volume, so it is sized at the hot condition and checked at cold start. Client-stated blade types for the ID Fan in general: Backward curved, backward inclined and radial tipped.
Industries
Other fans in gypsum calcining plants
ID Fan in other processes
Bagasse Fired BoilersRice Husk Fired BoilersAFBC BoilersCFBC BoilersPulverised Coal Fired BoilersOil and Gas Fired BoilersWaste Heat Recovery BoilersBiomass Fired BoilersThermic Fluid HeatersHot Air GeneratorsRotary Lime KilnsVertical Shaft Lime KilnsSponge Iron Rotary KilnsBlast Furnace Hot Blast StovesSinter PlantsCoke Oven BatteriesElectric Arc Furnace SteelmakingSteel Reheating FurnacesHeat Treatment FurnacesFerro Alloy Submerged Arc FurnacesCopper and Zinc SmeltingGlass Melting FurnacesCeramic Tunnel and Roller KilnsCeramic Body Spray Dryers
Services on this fan
Fan and System Performance TestingFan Energy AuditRetrofit of Low Efficiency FansRotor Replacement and Performance EnhancementDynamic Balancing and Vibration AnalysisCondition Monitoring and TroubleshootingInstallation, Commissioning and After-sales Support
Information needed to select or quote
- Duty point. Volume flow and static pressure at the fan inlet, with the gas density and temperature or the conditions to derive it.
- Operating conditions. Site altitude, normal operating temperature and continuous or intermittent duty.
- Gas stream. Dust loading and particle size, corrosive species, moisture, upset temperature and any tendency of the material to deposit on the impeller.
- Mechanical. Rotation viewed from the drive end, discharge orientation and motor power.